Summary
The Hyundai Kona has 15 recalls spanning 2018 through 2026, with the most serious recent issue being a steering knuckle defect on 2026 models where the front knuckle can crack and break, causing sudden and complete loss of steering control.
On 2024 models, the 12-volt battery cables can chafe against the engine control module bracket and short circuit during a crash, raising the risk of an engine compartment fire. Also on 2024 models, the rear outboard seat belt retractors may not extend or retract correctly, meaning the belt may not hold an occupant properly in a crash. The 2023 model has a recall where the electric oil pump circuit board can overheat and short circuit, creating a fire risk. This same oil pump overheating concern extends into certain 2024 models as well.
The Electric version of this model carries several of its own recalls. On 2021 Kona EV models, the electric power control unit can leak coolant internally, which can cause sudden loss of drive power. The 2019-2020 Kona Electric has two related recalls covering a lithium-ion battery that can short circuit internally and catch fire, and a separate issue where the integrated electronic brake system can misread sensor signals and significantly reduce braking performance. That brake system concern also applies to 2021 Kona Electric vehicles.
Going back to the earlier part of the production run, 2020 models have an incorrectly printed certification label listing the wrong gross axle weight rating, which could lead to overloading, poor handling, or a tire failure. The 2018 model has a horn assembly that can allow water ingress, corroding the electrical contacts inside and leaving the driver without a working horn.
