Summary
The Plymouth Voyager has 7 recalls spanning the 1984-2000 production run, with the most serious being a 1994 model year issue where a sharp edge inside the instrument panel can cause a short circuit in the airbag wiring and trigger an unintended airbag deployment when the driver starts the vehicle.
The 1992 model year carries two structural safety concerns. The steering column coupling bolt can fracture and lose its grip on the column shaft, removing the driver's ability to steer. Separately on 1992 vehicles, the brake pedal arm weld can be mispositioned, weakening the connection between the pedal and the brake system to the point where the pedal can separate entirely and leave the driver without braking. The 1990 model has a brake proportioning valve that can be assembled with oversized fasteners that don't seat the valve securely, which can cause the rear wheels to lock up under braking. Going back to the earliest production, the 1984 model year has two brake-related concerns: a height-sensing brake proportioning valve that can trap stones and restrict its function, lengthening stopping distances under hard braking with light loads, and a fuel supply tube between the fuel pump and fuel filter that can develop fatigue cracks from engine vibration and leak fuel, raising the risk of fire. The 2000 model year, the final production year, has a compliance-only recall affecting 3.0-litre equipped vehicles where the emissions information label does not meet Canadian requirements.
