5 recalls across 4 model years
The Zero DSR has 5 recalls spanning 2018 through 2025, with the most serious being a twisted front brake hose on 2024–2025 models that can leak brake fluid and cause a significant loss of braking ability.
The brake hose issue affecting 2024–2025 models was also present on certain 2024 vehicles in an earlier filing, so owners of those years should confirm the repair has been completed. On 2024 models, improperly routed key switch signal wires can break and cut drive power entirely while riding. On 2021 models, the DC-DC converter can run out of capacity when the anti-lock brakes, lights, instruments, and accessories are all drawing power simultaneously, causing it to shut off and disabling ABS and lighting at once. Going back to the 2018 model year, a label compliance issue means the Vehicle Emission Control Information label may state the wrong model year, which could cause an owner to overlook a future safety recall if they assume it does not apply to their motorcycle.
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Top 3 of 3 categories across ZERO DSR
| Component | Recalls | Share | Critical | High | Medium | Low | Informational |
|---|---|---|---|---|---|---|---|
| Electrical | 2 | 40% | 2 | 0 | 0 | 0 | 0 |
| Brakes | 2 | 40% | 2 | 0 | 0 | 0 | 0 |
| Other | 1 | 20% | 0 | 0 | 0 | 1 | 0 |
Component categories are grouped from raw recall data and may not match manufacturer terminology exactly.
