Transport CanadaCritical
1992 FORD AEROSTARTransport Canada Recall #1997207
The official notice
Defect
On certain Aerostar AWD vehicles, extended operation at speeds of over 130 kph may result in structural failure of the transmission/transfer case assembly. This could result in fluid expulsion, driveshaft separation or loss of vehicle drive. Fluid leakage in the presence of an ignition source could cause a vehicle fire and driveshaft separation may lead to loss of vehicle control.
Safety Risk
No risk description available.
Remedy
Transfer case extension housing will be replaced and steel driveshaft will be replaced with an aluminum driveshaft.
22,467 vehicles affectedMfr ref: 97S83Updated June 10, 2026