The 2002 Volvo S60 has 3 recalls, the most serious being a driver's airbag inflator that can explode during deployment, sending metal fragments into the cabin and raising the risk of serious injury or death.
The airbag defect is covered by two filings that describe the same underlying problem: the inflator's propellant degrades over time when exposed to high heat and humidity, which can cause it to rupture violently rather than deploy normally. One of the filings applies specifically to vehicles sold or registered in high-heat, high-humidity states and territories including Florida, Texas, Hawaii, and several others in the South and U.S. island territories. The third recall is a compliance matter involving the tire pressure label, which is missing the maximum load vehicle capacity weight information required by federal standards.