The 2004 Subaru Baja has 7 recalls, all concerning the same critical defect: the front passenger airbag inflator can rupture during deployment, sending metal fragments into the cabin and causing serious injury or death.
All seven recalls address the same underlying Takata airbag inflator issue on the front passenger side. When the airbag deploys in a crash, the inflator can explosively rupture rather than inflate the bag normally, scattering sharp metal fragments toward anyone seated in the front passenger seat or nearby. Prior repair attempts did not fully resolve the issue, which is why multiple separate campaigns exist for this vehicle. Some filings specifically target vehicles originally sold or registered in colder, higher-humidity states such as Michigan, Minnesota, Montana, Washington, and similar climates, where environmental conditions accelerate the inflator's deterioration. Regardless of where the vehicle currently lives, any 2004 Baja with an unrepaired passenger airbag inflator carries this risk every time the vehicle is in a collision serious enough to trigger the airbag. The remedy in each case is replacement of the passenger frontal airbag inflator module.