The 2003 Volvo XC90 has 7 recalls, the most serious involving the outer tie rod ball joint, which can fracture under load and cause a sudden loss of steering control, and a portable Garmin GPS unit whose battery can overheat and start a fire in the cabin.
The tie rod and GPS issues are the most urgent concerns. On the restraint side, second- and third-row seatbelt attachments may not have been properly secured at the factory, meaning those belts can fail to hold occupants in a crash. There is also a visibility concern: in extreme winter conditions, running the wipers without first clearing heavy snow can cause the wiper arm to slip on its driveshaft, leaving the wipers stuck and unable to clear the windshield.
At a glance
What can fail
The battery in Garmin 760 portable GPS units can overheat.
What the fix does
The battery will be replaced with a new battery, and a spacer will be installed between the battery and circuit board.
Summarized — see the official notice for exact wording, dates, and contacts.
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At a glance
What can fail
The outer tie rod can deform under heavy loads, causing the nut to loosen. Over time, this can cause the tie rod to break, potentially leading to loss of steering control.
What the fix does
Dealers will replace your outer tie rods with updated versions that resist deformation.
Summarized — see the official notice for exact wording, dates, and contacts.
At a glance
What can fail
The outer tie rod ball joint can deform under heavy loads, causing the fastening nut to loosen. This can eventually lead to the ball joint breaking due to metal fatigue.
What the fix does
Dealers will replace the outer tie rod ball joints with improved versions at no cost to you.
Summarized — see the official notice for exact wording, dates, and contacts.
At a glance
What can fail
In extreme winter weather, activating the wipers without first lifting the arms and cleaning the windshield can cause the wiper arm to slip on its driveshaft, preventing the wipers from moving out of the parked position.
What the fix does
Dealers will replace the wiper arms and retaining nuts.
Summarized — see the official notice for exact wording, dates, and contacts.
At a glance
What can fail
The windshield wiper pivot splines can become damaged if snow isn't removed from the windshield before operating the wipers. This damage causes the wipers to stop working, reducing your ability to see.
What the fix does
The dealer will replace both wiper arms and their retaining nuts to restore wiper operation.
Summarized — see the official notice for exact wording, dates, and contacts.
At a glance
What can fail
The seat belt attachments in the second and third rows may not be properly secured to the vehicle.
What the fix does
Dealers will inspect and repair the second and third row seat belt attachments as needed.
Summarized — see the official notice for exact wording, dates, and contacts.
At a glance
What can fail
Second and/or third row seat belt attachments may not be properly fitted. In a crash, occupants might not be properly restrained, increasing injury or death risk.
What the fix does
Dealer will inspect and repair the second and/or third row seat belt attachments.
Summarized — see the official notice for exact wording, dates, and contacts.
