Summary
The Zero DSR/X has 4 recalls covering the 2023 and 2024 model years, with the most serious being a front brake hose installation issue on 2024 models where the hose can sustain damage, leak fluid, and significantly extend stopping distances.
On 2023 models, two separate issues can cut drive power to the rear wheel. In the motor controller, incorrect fasteners can raise electrical resistance at an internal connection point, causing the controller to surge and drop power mid-ride. Separately, the key switch wiring can fracture and cut all power abruptly. Either of these can leave the rider without drive power, raising the risk of a crash. A third 2023 recall also involves the motor controller, where an assembly error can trigger a power surge and cause the same loss of drive power to the rear wheel. Because these 2023 issues share the same consequence, any 2023 owner should confirm which recalls apply to their specific motorcycle by checking the VIN against open recall records.