The 2025 Chevrolet Express has 6 recalls, the most serious being a steering gear defect where a loose nut can separate from the assembly while driving, causing sudden and complete loss of steering control.
A separate but equally urgent issue affects certain cutaway chassis models: tires from two specific manufacturers may have sustained sidewall damage that can cause a sudden blowout and loss of vehicle control without warning. On those trim variants, the driver may have no time to respond before the vehicle becomes difficult to manage.
Two structural recalls cover the driver's side door and the front passenger seat. The impact beam inside the driver's door may have been poorly welded and could fail to absorb energy in a side collision, leaving the occupant with less protection than the door is designed to provide. The front passenger headrest may also have an inadequate weld connecting it to the seat frame, which means it can fail to stay in place during a crash and offer reduced support against neck and head injury.