The 2025 Chevrolet Express has 4 recalls, the most serious involving tire sidewall damage on certain cutaway chassis models that can cause sudden air loss and loss of vehicle control.
The tire issue affects cutaway variants equipped with specific General Grabber or Bridgestone V-Steel tires, where sidewall damage can lead to a blowout without warning. Two structural recalls round out the list, both involving welds that may not hold up in a crash. The front passenger seat head restraint may not be properly welded to the seat frame, meaning it can fail to support the occupant's head and neck during a collision. The driver's side door impact beam may also have inadequate welds, reducing the door's ability to protect the driver in a side impact.