The 2004 Dodge Ram has 4 recalls, with two serious fire risks: the alternator wiring harness can contact a valve cover stud and short circuit, and loose fasteners connecting the transfer case to the transmission can cause fluid to leak and a propeller shaft to separate, either of which can lead to an underhood or underbody fire.
The alternator wiring issue affects certain trucks equipped with the 4.7L engine, where the harness can rub against a valve cover stud until it shorts and ignites. The drivetrain concern involves fasteners that were not tightened to the correct specification, allowing the transmission adapter or transfer case housing to crack, leak fluid, and eventually shed the propeller shaft, which can also damage fuel system components beneath the vehicle. The remaining recall is a label issue: the tire and wheel information on the vehicle certification label does not match the equipment the truck can actually be fitted with, listing a 15-inch tire and wheel combination that may not apply.
At a glance
What can fail
The alternator wiring harness may rub against a valve cover stud and become damaged, causing an electrical short that could start an underhood fire.
What the fix does
Dealers will check the wiring insulation for damage, repair it if needed, and secure the harness with a tie-strap clip.
Summarized — see the official notice for exact wording, dates, and contacts.
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At a glance
What can fail
The generator wiring harness may short circuit when it contacts a valve cover stud on certain pickup trucks with 4.7L engines.
What the fix does
Dealers will inspect the wiring insulation for damage, repair it, and add a tie-strap clip to keep the wiring away from the stud.
Summarized — see the official notice for exact wording, dates, and contacts.
At a glance
What can fail
The tire and wheel information on your vehicle's certification label doesn't match the actual tires available. The label shows 15-inch tires, but your truck comes with 17-inch tires.
What the fix does
Your dealer will install a corrected label with the accurate tire and wheel information for your vehicle.
Summarized — see the official notice for exact wording, dates, and contacts.
At a glance
What can fail
Bolts connecting the transfer case to the transmission may not be tight enough, causing the transmission adapter or transfer case to crack and leak fluid. This can lead to propeller shaft separation and fuel system damage.
What the fix does
The dealer will tighten the transfer case to transmission bolts to the correct specification.
Summarized — see the official notice for exact wording, dates, and contacts.
