The 2009 Honda Pilot has 11 recalls, the most serious being a defective passenger-side frontal airbag inflator that can rupture and send metal fragments into the cabin, causing serious injury or death.
The inflator issue stems from long-term exposure to heat and humidity degrading the airbag propellant, and it accounts for the majority of these recalls. Several of those filings also address replacement inflators that may have been installed incorrectly at dealerships during earlier repair attempts, meaning the airbag may not deploy properly in a crash. There is also a separate concern about the driver's airbag module, where one or more rivets attaching it to the airbag cover may be missing, which can alter how the airbag deploys. On the seatbelt side, two recalls cover the front lap belts: stitching that anchors the webbing may be incomplete or missing, and on some vehicles the webbing itself was incorrectly manufactured, either of which can cause the belt to pull free from its anchor in a crash.