At a glance
What can fail
The front brake master cylinder piston return spring may be too weak to return the piston to its original position, reducing front brake functionality.
What the fix does
Dealers will replace the return spring at no charge.
This page covers 2 recalls and 11 owner complaints for the 2020 KTM 790 Adventure.
The dominant complaint pattern for the 2020 KTM 790 Adventure centers on the engine. Owners most frequently report unexpected engine shutoffs while riding, often at highway speeds and without any warning lights or codes beforehand. Cold-start difficulty is another recurring theme, with the engine requiring multiple attempts to fire when cold, a problem that returns even after dealer resets. Engine stalling during deceleration and downshifting also comes up across multiple reports. One owner describes premature internal wear on intake components at low mileage despite following the manufacturer's service schedule, though that appears to be a single report rather than a confirmed pattern. Two owners report fuel system irregularities, which overlap with the cold-start and stalling complaints. A single complaint describes rear shock seal failure leading to oil leaking onto the exhaust while the bike was transported on a hitch rack.
11
Total Complaints
By System
The 2020 KTM 790 Adventure has 2 recalls, both affecting braking ability: the rear brake hose can overheat and cause the rear brakes to fail entirely, while a weak return spring in the front brake master cylinder can leave the front brakes partially applied and reduce stopping power.
Both issues extend stopping distances and raise the risk of a crash. The rear brake concern stems from overheating in the hydraulic line, while the front brake problem involves a piston that may not fully return after each application, gradually degrading response.
At a glance
What can fail
The front brake master cylinder piston return spring may be too weak to return the piston to its original position, reducing front brake functionality.
What the fix does
Dealers will replace the return spring at no charge.
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Complaints are owner-reported and reflect individual experiences, not confirmed defects. They are distinct from recalls. Data sourced from the national vehicle safety complaint database. See trending complaints →
Summarized — see the official notice for exact wording, dates, and contacts.
At a glance
What can fail
The rear brake hose can overheat, which may cause the rear brake system to fail.
What the fix does
Dealers will install a new rear brake line at no cost.
Summarized — see the official notice for exact wording, dates, and contacts.