The 2022 Ford Explorer has 27 recalls, the most serious involving fuel lines, filler tubes, and vent tubes that can leak or detach and create a fire hazard, along with a low-pressure fuel pump that can stall the engine while driving.
Several recalls center on rollaway and drivetrain risks. The rear axle mounting bolt can fracture and disconnect the driveshaft, causing the vehicle to roll away when parked or lose drive power while moving. A loose transmission bolt can prevent the gearbox from actually engaging park despite the shifter showing otherwise, and a powertrain control module issue on some 2.3L models can damage the park system in a similar way. On 3.0L PHEV models, a high-voltage battery cell defect can cause an internal short leading to fire or loss of drive power. Engines with 2.7L or 3.0L EcoBoost engines can suffer broken intake valves and engine failure. Police Interceptor models carry an added fire risk if the engine fails and releases oil and fuel vapor near hot exhaust components.
On the occupant safety side, second-row seats can unlatch or slide unexpectedly while driving, and second-row seat belt anchor bolts may be loose and fail to hold an occupant in a crash. Rearview camera failures across several recalls can produce a blank, inverted, or missing image when reversing. The windshield wiper motor can also fail, reducing visibility in wet conditions.