The 2009 GMC Sierra 3500 has 5 recalls, the most serious being a Takata-related passenger airbag inflator that can rupture and send metal fragments into the cabin, posing a risk of serious injury or death.
The airbag inflator defect is covered across multiple filings that together address vehicles registered in high-humidity states as well as those in other regions of the country. In all cases, the concern is the same: moisture exposure over time can cause the inflator to explode with too much force, turning airbag hardware into shrapnel during a deployment. Prior repair attempts under earlier campaigns did not fully resolve the issue for all affected vehicles, which is why additional filings cover overlapping model years and geographic areas.
On the electrical side, trucks equipped with an auxiliary battery have a fusible link that can melt and contact nearby components, including wiring harness conduit and the electrical center cover, raising the risk of a vehicle fire. This recall only affects Sierra HD 2500 and 3500 trucks built with the auxiliary battery option.
There is also a recall covering certain fire extinguishers installed in these trucks. The extinguishers, which use either a plastic handle or a push-button indicator, may fail to discharge properly when needed, leaving occupants without a working tool to suppress a fire.