2015 HYUNDAI SONATA Recalls Canada & USA – Major League Recalls
2015 HYUNDAI SONATA Recalls — Canada & USA
Summary
The 2015 Hyundai Sonata has 18 recalls, the most serious involving front brake calipers that can fracture and significantly extend stopping distances, and a 1.6-liter engine variant where the left axle shaft can separate and cause sudden loss of drive power.
Several recalls concern occupant restraint. The front seatbelt buckle on some vehicles may not latch at all, and on others the buckle can be damaged if the tongue is inserted at a sharp angle. Separately, the front seatbelt linkages on both sides can detach from their anchor pretensioners in a crash, and prior repair attempts on this issue did not fully resolve it for all affected vehicles. The driver's frontal airbag may also fail to fire its second stage in a severe crash, reducing protection.
On the electrical and steering side, a damaged wiring harness connector can cut power steering assist, trap the shifter in park, or trigger warning lights on the instrument cluster. The ABS warning light may also fail to illuminate when the anti-lock brake system malfunctions, leaving the driver unaware that the brakes could lock up under hard stopping. Turn signals on some vehicles can activate in the opposite direction from what the driver intends, a software issue that a junction box update addresses.
Panoramic sunroof-equipped vehicles face a structural concern: the sunroof panel can detach while driving and become a road hazard. The connecting rod bearings inside the engine on Sonata Hybrid models can wear prematurely, raising the risk of engine damage, stall, or fire. A labeling
On certain vehicles, an intermittent problem could cause the turn signals to activate in the opposite direction from what a driver intends. For example, when the driver uses the right turn signal, the left signal could turn on.
Note: For 2016 and 2017 models, the Sonata Hybrid and Sonata Plug-In Hybrid (PHEV) models are also affected by this recall.
Safety Risk
Turn signals that do not work properly may cause confusion and could increase the risk of a crash.
Remedy
Hyundai will notify owners by mail and instruct you to bring your vehicle to a dealer to update the Smart Junction Box software.
Hyundai Motor America (Hyundai) is recalling certain 2015-2017 Sonata, 2016-2017 Sonata Hybrid, and Sonata Plug-In Hybrid vehicles. The Smart Junction Box (SJB) software logic may not properly interpret the signals received from the multifunction switch, which could cause the turn signal to activate in the opposite direction of what the driver intended.
Safety Risk
A turn signal that activates in the opposite direction of what was intended by the driver increases the risk of a crash.
Remedy
Dealers will update the SJB software, free of charge. Owner notification letters were mailed November 19, 2021. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 210.
Hyundai Motor America (Hyundai) is recalling certain 2015-2016 Veloster, 2012 Santa Fe, 2011-2013 Sonata Hybrid, and 2016 Sonata Hybrid vehicles. The connecting rod bearings inside the engine may wear prematurely, which over time can result in engine damage.
Safety Risk
A damaged engine can increase the risk of a fire or it can cause an engine stall, increasing the risk of a crash.
Remedy
Hyundai will notify owners, and dealers will inspect the engine. If bearing damage is found, the engine will be replaced. Dealers will also install a software update containing a new Knock Sensor Detection System (KSDS). Repairs will be performed free of charge. The recall began March 31, 2021. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 198.
Hyundai Motor America (Hyundai) is recalling certain 2011-2014 Sonata and 2011-2015 Sonata Hybrid vehicles previously repaired under recall campaign 17V-152. The seat belt linkages for both front seat belts may detach from the seat belt anchor pretensioners.
Safety Risk
If the seat belt linkage detaches from the seat belt anchorage, it can not properly restrain the occupant in the event of a crash, increasing the risk of injury.
Remedy
Hyundai will notify owners, and dealers will again verify the connection between the seat belt linkage and the pretensioner and additionally install a warning label to prevent future seat belt linkage detachment, free of charge. The recall began November 6, 2017. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 169.
Certain vehicles may fail to comply with the requirements of Canada Motor Vehicle Safety Standard 108 - Lighting System and Retroreflective Devices. The headlamp bulb type markings do not comply with the requirements of the standard.
Safety Risk
No risk description available.
Remedy
A manufacturing change has been undertaken to prevent this non-compliance condition from continuing. No corrective recall action is required as the non-compliance condition is deemed to be non-safety related.
Hyundai Motor America (Hyundai) is recalling certain 2011-2014 Sonata and 2011-2015 Sonata Hybrid vehicles. In the affected vehicles, the seat belt linkages for both front seat belts may detach from the seat belt anchor pretensioners.
Safety Risk
In the event of a crash, if the seat belts detach from the anchor pretensioners, it can increase the risk of injury.
Remedy
Hyundai will notify owners and dealers will inspect the connection between the seat belt linkages and the seat belt anchor pretensioners, repairing them as necessary, free of charge. The recall is expected to begin April 7, 2017. Owner's may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for the recall is 160.
On certain vehicles equipped with a panoramic sunroof, the wind deflector anchor plate of the sunroof may have insufficient bonding. If the wind deflector becomes partially detached from its mounting points after the sunroof is opened, it can interfere with the moveable sunroof panel while the sunroof is being closed and could allow the glass panel to separate from the vehicle while driving, creating a road hazard which could increase the risk of a crash causing injury and/or damage to property.
Safety Risk
No risk description available.
Remedy
Dealers will repair the wind deflector anchor plate.
Hyundai Motor America (Hyundai) is recalling certain model year 2015-2016 Sonata Hybrid vehicles manufactured December 8, 2014, to August 18, 2015, and Hyundai Sonata vehicles manufactured May 28, 2014, to March 18, 2016, equipped with the panoramic sunroof option. Due to a bonding issue with the sunroof wind deflector, the sunroof panel on the affected vehicles may detach while driving.
Safety Risk
If the sunroof detaches from the vehicle it could become a road hazard, increasing the risk of a crash.
Remedy
Hyundai will notify owners, and dealers will repair the wind deflector anchor plate, free of charge. The recall began December 2016. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 152.
On certain vehicles, a manufacturing error could cause the second stage of the driver’s frontal airbag to fail to deploy. This would increase the risk of injury to the driver in a crash severe enough to warrant the deployment of the airbag`s second stage.
Safety Risk
No risk description available.
Remedy
Dealers will replace the driver’s frontal airbag module.
Certain vehicles fail to comply with the requirements of Canada Motor Vehicle Safety Standard 135 - Brake Systems. If an ABS malfunction occurs during vehicle operation,the ABS warning lamp may fail to illuminate, contrary to the requirements of the standard. This could allow an ABS malfunction to go undetected by the driver, increasing the risk of a crash causing injury and/or property damage.
Hyundai Motor America (Hyundai) is recalling certain model year 2015-2016 Sonata vehicles manufactured May 28, 2014, to August 21, 2015. The affected vehicles are equipped with an Antilock Braking System (ABS) warning light intended to warn the driver if there is an ABS malfunction. In the event of an ABS malfunction, the Brake System warning light will illuminate, but the ABS warning light will not illuminate. Since the vehicles have ABS malfunction lights that do not illuminate, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 135, "Light Vehicle Brake Systems."
Safety Risk
If the driver is alerted there is a brake system malfunction, but not specifically with the ABS system, the driver may operate the vehicle unaware that the vehicle's brakes may lock up during hard braking, increasing the risk of a crash.
Remedy
Hyundai will notify owners, and dealers will update the ABS control unit software, free of charge. The recall is expected began on November 30, 2015. Owners may contact Hyundai customer service at 1-855-671-3059. Hyundai's number for this recall is 134.
On certain vehicles, if the front passenger seat belt buckle tongue is inserted into the buckle forcibly at an extreme angle, it could damage the buckle and prevent the front passenger seat belt from being fastened. If this occurs, the front passenger's seat belt warning lamp will also illuminate. If the vehicle were to be driven in this condition, it could increase the risk of injury to the front passenger occupant in the event of a crash.
Safety Risk
No risk description available.
Remedy
Dealers will repair or replace the front passenger seat belt buckle.
Hyundai Motor America (Hyundai) is recalling certain model year 2015 Sonata vehicles manufactured April 25, 2014, to December 4, 2014. The affected vehicles have a front passenger seat belt whose buckle latch assembly may prevent the front passenger from fastening the seat belt.
Safety Risk
If the front passenger seat belt cannot be latched, an occupant sitting in the front passenger seat has an increased risk of injury in the event of a crash.
Remedy
Hyundai will notify owners, and dealers will repair or replace the front passenger seat belt buckle, free of charge. The recall began on September 15, 2015. Owners may contact Hyundai customer service at 1-855-671-3059. Hyundai's number for this recall is 130.
Hyundai Motor America (Hyundai) is recalling certain 1.6 liter model year 2015 Sonata vehicles manufactured August 29, 2014, to October 28, 2014. The affected vehicles may have been assembled with an incorrect left axle shaft which may result in the shaft separating from the transaxle differential.
Safety Risk
If the left axle shaft separates from the transaxle, the vehicle may stop moving, increasing the risk of a crash. Additionally, a separated axle shaft may allow the vehicle to roll away as the driver and other occupants exit the vehicle or anytime thereafter. A vehicle rollaway increases the risk of injury to exiting occupants and bystanders.
Remedy
Hyundai will notify owners, dealers will inspect and replace the axle shaft, as necessary, free of charge. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 126.
On certain vehicles, a pin socket in one of the wiring harness joint connectors may have been damaged during the manufacturing process. This could result in the illumination of the instrument cluster's indicator lamps, inability to remove the vehicle's shifter from the park position, or a reduction of steering assist. This would unexpectedly increase the steering effort force necessary to steer the vehicle at lower vehicle speeds, which could increase the risk of a crash causing injury and/or damage to property. Note: All vehicles have been inspected and repaired at distribution centers prior to being shipped to dealers.
On certain vehicles, the front brake calipers may have been manufactured incorrectly and could fracture. This would result in a reduction in braking effectiveness and an increase in braking distances, increasing the risk of a crash causing injury and/or damage to property.
Safety Risk
No risk description available.
Remedy
Dealers will inspect and, if necessary, replace the front brake calipers.
Hyundai Motor Company (Hyundai) is recalling certain model year 2015 Sonata vehicles manufactured April 25, 2014, through June 16, 2014. Due to a manufacturing error, one or both of the front brake calipers may fracture.
Safety Risk
If a brake caliper fractures, brake effectiveness would be reduced, lengthening to distance required to stop the vehicle, increasing the risk of a crash.
Remedy
Hyundai contacted the affected owners on June 19, 2014 and instructed them not to drive their vehicles. Hyundai dealers will replace the affected brake calipers, free of charge. The recall began on September 12, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 120.
Hyundai Motor Company (Hyundai) is recalling certain model year 2015 Sonata vehicles manufactured May 2, 2014, through May 23, 2014. A poor connection within the vehicle's wiring harness may result in a reduction of steering assist from the vehicle's motor driven power steering system or the inability to move the vehicle's shifter from the Park position.
Safety Risk
The reduction of power steering assist can increase the steering effort needed, increasing the risk of a crash.
Remedy
Hyundai notified dealers to suspend sales of affected Sonata vehicles and has published recall bulletin 14-01-024 providing a service procedure to repair the affected vehicles. On June 7, 2014 Hyundai began to contact the affected retail customers. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 119.