2014 BMW 535D Recalls — Canada & USA

The 2014 BMW 535D has 4 recalls, the most serious being a fire risk tied to the EGR module, where the intake manifold can melt and ignite, and a Takata airbag inflator that can explode and send metal fragments into the cabin.

The EGR issue appears in two filings but describes the same defect: the exhaust gas recirculation module's integrated cooler can cause the intake manifold to melt, raising the risk of an engine fire. Separately, the high-pressure fuel pump can fail while driving, cutting engine power and stalling the vehicle without warning. The driver's airbag inflator recall is a well-known Takata issue where the inflator can rupture in a crash, throwing sharp metal pieces toward the driver and passengers.