The 2008 Kawasaki KLR650 has 3 recalls, the most serious being two issues that can cause a crash: the main wiring harness can chafe against the frame and cut engine power without warning, and the muffler can detach completely from the bike while riding.
The wiring harness concern means the engine can stall unexpectedly in traffic, leaving the rider without propulsion at any speed. Separately, the muffler mount bolts can work loose over time from exhaust heat and vibration; if they back out entirely, the muffler separates and becomes a road hazard for other vehicles while also destabilizing the motorcycle. The third recall involves the turn signal mounting stalks, which can crack and break, leaving the signal pointed in the wrong direction or non-functional. A failed turn signal means other drivers and riders may not see the KLR650's intended direction, raising the risk of a collision at intersections or during lane changes.
At a glance
What can fail
The main wiring harness can rub against the frame and wear through, causing the engine to stall and lose power while riding.
What the fix does
Dealers will reinforce the wiring harness and reroute it to prevent it from rubbing against the frame.
Summarized — see the official notice for exact wording, dates, and contacts.
We may earn a commission for purchases made through these links.
At a glance
What can fail
The bolts holding the muffler in place can loosen from exhaust heat and engine vibration. If they come completely loose, the muffler can separate from the motorcycle.
What the fix does
The dealer will strip paint from the muffler mount, then replace the mount bolts, nuts, washers, and gasket.
Summarized — see the official notice for exact wording, dates, and contacts.
At a glance
What can fail
The turn signal mounting stalks can break, preventing the turn signals from working properly and failing to show other riders your turning intentions.
What the fix does
Dealers will replace all four turn signal assemblies on your motorcycle.
Summarized — see the official notice for exact wording, dates, and contacts.
