The 2003 Kawasaki Vulcan 1600 Classic has 3 recalls, the most serious being two fire and crash risks: the fuel tank can crack at its mounting tabs and leak fuel near potential ignition sources, and an oil pressure surge during cold starts can deform the oil filter and cause an oil leak onto the road.
The muffler bracket is also affected: it can crack and allow the muffler to work loose over time, and if the muffler separates from the motorcycle while riding, it creates a road hazard for the rider and other traffic.
At a glance
What can fail
The fuel tank can crack at its mounting tabs, causing fuel to leak. A leak near an ignition source could start a fire.
What the fix does
Your dealer will inspect the tank and replace it if cracked. Dampers will be installed at the mounting points.
Summarized — see the official notice for exact wording, dates, and contacts.
Looking to upgrade?
Find accessories for your 2003 KAWASAKI VULCAN 1600 CLASSIC at Amazon.
We may earn a commission for purchases made through these links.
At a glance
What can fail
During cold starts, the oil pressure relief valve may respond slowly, causing oil pressure to briefly spike and deform the oil filter's bottom plate, potentially leaking oil.
What the fix does
The dealer will replace the oil filter with an updated filter designed to withstand the pressure spike.
Summarized — see the official notice for exact wording, dates, and contacts.
At a glance
What can fail
The muffler bracket can crack, causing the muffler to loosen. With continued riding, the muffler may separate from the motorcycle.
What the fix does
Your dealer will install a reinforcement kit on the bracket or replace the muffler if cracking is found.
Summarized — see the official notice for exact wording, dates, and contacts.
