The 2005 BMW R1200RT has two recalls, both involving the fuel system: one where a cracked fuel pump flange can leak fuel when the engine is running, creating a fire risk, and one where a pinched fuel tank hose can deform the tank and jam the steering lock.
On the fuel leak side, cracks can develop in the fuel pump or auxiliary pump flange, allowing fuel to escape once the system is pressurized. In the presence of any ignition source, that leak can lead to a fire. The second recall involves a bleed hose that may have been pinched during assembly, preventing the fuel tank from venting properly. The resulting tank deformation can press against the steering lock mechanism and cause the steering to lock up.
At a glance
What can fail
The fuel pump flange can crack, causing fuel to leak when the engine pressurizes the fuel system. Leaking fuel near an ignition source can cause a fire.
What the fix does
Dealers will inspect the fuel pump flange and either install a reinforcing ring or replace the fuel pump as needed.
Summarized — see the official notice for exact wording, dates, and contacts.
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At a glance
What can fail
The fuel tank bleed hose may be pinched during assembly, blocking air flow. This can cause the fuel tank to deform and contact the steering lock, potentially locking the steering.
What the fix does
Dealers will check air flow through the bleed hose. If blocked, they will remove the fuel tank and reroute the hose.
Summarized — see the official notice for exact wording, dates, and contacts.
