The 2019 Chevrolet 6500XD has 5 recalls, the most serious involving a starter ground cable that can break and cause the starter to overheat through the power steering hose, which can then rupture.
Two recalls affect steering control on left turns. A bolt on the left front steering knuckle can come loose, and separately, a jam nut on the steering stopper bolt can back out, both of which increase the turning radius and make the truck harder to steer left. On the electrical side, the chassis wire harness may have been routed too close to the suspension's leaf spring hanger bracket, where it can chafe through over time and cause the engine to stall or disable the anti-lock brakes. There is also a suspension concern: axle stabilizer bracket bolts can crack and break, allowing the bracket to fall away from the vehicle and become a hazard for other drivers on the road.
At a glance
What can fail
The bolts securing the axle stabilizer bracket can crack and break, causing the bracket to separate from the vehicle.
What the fix does
Dealers will replace the stabilizer bar brackets at no cost. Owners will be notified in phases based on vehicle class.
Summarized — see the official notice for exact wording, dates, and contacts.
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At a glance
What can fail
A bolt on the left front steering knuckle may loosen, causing harder steering and a wider turning radius to the left.
What the fix does
Dealers will replace stopper bolt jam nuts on both sides and clean or replace extensions as needed.
Summarized — see the official notice for exact wording, dates, and contacts.
At a glance
What can fail
The ground cable connecting the starter motor to the frame can break at the starter end, preventing the engine from starting or causing slow cranking.
What the fix does
Replace the ground cable and inspect the power steering hose for damage, replacing it if needed.
Summarized — see the official notice for exact wording, dates, and contacts.
At a glance
What can fail
The chassis wire harness outside the relay box may be routed too close to the suspension's leaf spring hanger bracket, causing the harness to rub and become damaged.
What the fix does
Dealers will repair or replace the wire harness as needed and install additional clamps to keep it secured away from the hanger bracket.
Summarized — see the official notice for exact wording, dates, and contacts.
At a glance
What can fail
The jam nut on the steering stopper bolt at the left front knuckle can loosen, allowing the bolt to back out. This increases the turning radius when turning left.
What the fix does
Dealers will replace both left and right jam nuts with stronger Grade 8 nuts, retorque them to the correct specification, and apply Loctite to prevent loosening.
Summarized — see the official notice for exact wording, dates, and contacts.
