The 2020 Isuzu NPR HD has 5 recalls, with the most serious being rear wheels that can separate from the vehicle if lug nuts were not properly tightened during assembly, creating a crash risk at any speed.
Two electrical recalls affect Crew Cab models with the 6.6L gasoline engine. The chassis wiring harness can chafe against the coolant hose running from the radiator to the reservoir, and if the hose wears through, leaking coolant can damage nearby wiring and cause the engine to stall or trigger an electrical short that may start a fire. On the same Crew Cab gasoline models, the positive battery cable runs too close to the right-side exhaust pipe, and sustained heat from the exhaust can degrade the cable's insulation over time, exposing bare wire and raising the risk of a short circuit or fire. On the suspension side, U-bolt nuts securing the rear axle to the leaf spring assembly may not have been fully tightened and can loosen over time, allowing the rear axle to shift out of alignment. When the axle moves, the driveshaft can separate from the drivetrain entirely, cutting power to the rear wheels and stalling the vehicle while in traffic. There is also a seatbelt concern on certain models equipped with a dual-mode belt locking mechanism: the front seatbelt webbing may not restrain an occupant properly in a crash, raising the risk of injury.