On certain motorcycles, the rear swing arm may develop a stress fracture which could adversely affect vehicle handling. A loss of vehicle stability could result in a crash, causing injury or death.
Certain vehicles may develop a front wheel wobble when the tires become worn. If the wobble persists and is left untreated, damage may occur which could impair vehicle control.
Safety Risk
No risk description available.
Remedy
Dealers will replace front vertical shocks on each side of the front suspension and add a horizontal stabilizer. This correction will only be applied to vehicles that exhibit the wobble condition.
On certain vehicles, the front suspension coil springs may have received insufficient corrosion protection during manufacturing and, in areas where road salt is used, may be susceptible to corrosion. Additionally, rubber sleeves were applied near the top and bottom of some springs to eliminate noise. The sleeves can trap salt water, increasing the potential for excessive corrosion. Over time, excessive corrosion can cause spring failure. Spring breakage in the bottom sleeve area could puncture the tire.
On certain vehicles, improper forging of the front lower control arms may allow cracks in the ball joint socket to form. As a result, the ball stud may separate from the control arm, which could cause a loss of vehicle control and a crash.
Safety Risk
No risk description available.
Remedy
Dealers will inspect and, if necessary, replace both front lower control arms.
On certain vehicles, the rear suspension transverse beam castings were not made to specifications. If a casting were to break when the vehicle is in motion, parts could become projectiles with potential to cause property damage, personal injury or death. Also, the transverse beam may drop down low enough to contact the road surface causing sparks that could ignite a fire.
Safety Risk
No risk description available.
Remedy
Dealers will inspect and, if necessary, replace the transverse beams.
ON CERTAIN HEAVY DUTY CLASS 8 TRUCKS, EQUIPPED WITH HOLLAND AIR SUSPENSION SYSTEMS, A TRANSVERSE BEAM CASTING MAY FRACTURE UNDER NORMAL LOADS. IF A CASTING BREAKS WHEN THE VEHICLE IS TRAVELING ON A ROADWAY THERE IS THE POTENTIAL FOR PIECES OF THE CASTING TO BECOME PROJECTILES AND THE SUSPENSION?S TRANSVERSE BEAM MAY DROP DOWN LOW ENOUGH TO CONTACT THE ROAD SURFACE.
Safety Risk
THIS WILL CAUSE SPARKS THAT COULD POTENTIALLY IGNITE AND CAUSE A FIRE.
Remedy
DEALERS WILL INSPECT AND REPLACE THE DEFECTIVE TRANSVERSE BEAM ASSEMBLIES. THE RECALL BEGAN ON AUGUST 26, 2005. OWNERS MAY CONTACT VOLVO TRUCKS AT 1-800-528-6586.
On certain vehicles, a manufacturing issue with the front lower ball joint could result in premature wear. If the vehicle is operated for an extended period of time in this condition, the ball joint may eventually experience excessive wear and looseness, resulting in increased steering effort, reduced vehicle self-centering and noise in the front suspension. In extreme cases, when the driver continues to operate the vehicle in this condition, the lower ball joint may separate from the knuckle causing a loss of vehicle steering control.
Safety Risk
No risk description available.
Remedy
Dealers will inspect and, if necessary, replace the front lower ball joints.
On certain motorcycles, an incorrect rear shock absorber rocker arm was installed during assembly. The incorrect component could fail, causing the vehicle to crash without prior warning.
Safety Risk
No risk description available.
Remedy
Dealers will inspect and, if necessary, replace the rear shock absorber arm.
ON CERTAIN VEHICLES, IN EXTREME CONDITIONS OF USE, THE FORKS FASTENING THE FRONT AND REAR LOWER SUSPENSION LEVERS TO THE CHASSIS CAN BREAK OR CRACK. THIS COULD LEAD TO INCREASED STRESS ON THE THREADED PINS' ANCHORAGE AREAS WHICH COULD ALSO CAUSE THE POSSIBLE BREAKAGE OF THE FORKS.
Safety Risk
THIS COULD LEAD TO A LOSS OF A VEHICLE CONTROL AND COULD RESULT IN A CRASH.
Remedy
DEALERS WILL INSTALL NEW FRONT AND REAR LOWER SUSPENSION FORKS FREE OF CHARGE. THE RECALL BEGAN MAY 19, 2005. OWNERS MAY CONTACT FERRARI AT 201-816-2600.
On certain vehicles, the forks fastening the front and rear lower suspension levers to the chassis could break. Such a failure could lead to a loss of vehicle control, which can result in a crash.
Certain vehicles were built with rear suspension knuckle bolts that are not to specification and could fracture under high loads that can occur in some driving conditions. If the bolt fractures, the rear suspension linkage could detach from the knuckle and the rear wheel would be able to turn inboard or outboard. Sudden changes could occur in vehicle handling and, particularly at higher speeds, the driver may not be able to control the vehicle and a crash could occur without warning.
Safety Risk
No risk description available.
Remedy
Dealers will replace both rear suspension knuckle bolts.
On certain four wheel drive vehicles, if moisture leaks into the front suspension upper ball joint, evacuation of the lubricant and corrosion of the joint may cause the joint to wear progressively over an extended period of time. A worn upper ball joint could separate, causing a loss of vehicle control which may result in a crash.
Safety Risk
No risk description available.
Remedy
Dealers will replace the upper ball joints with a revised assembly having improved sealing integrity. Two wheel drive models will be covered by an extended warranty of 10 years or 160,000 kms.
On certain vehicles, the right steering knuckle may have been damaged during the component manufacturing process. This could cause the steering knuckle to crack and separate from the upper control arm. A steering knuckle separation could result in a loss of vehicle directional control.
Safety Risk
No risk description available.
Remedy
Dealers will inspect the right steering knuckle. Any knuckles identified from casting cavity #2 will be replaced.
On certain motorcycles, incorrectly manufactured rear suspension units may have inadequate weld penetration between the bottom eyelet and the main rear suspension unit body. As a result, the lower eyelet could become detached, compromising vehicle stability. A loss of vehicle stability could result in a crash, causing injury or death.
On certain motorcycles, the left front upper suspension A-arm pivot bolt was tightened incorrectly. Consequently, the nut can loosen, allowing the bolt to back out partway and the A-arm to separate from the rear side of the frame mount-bracket. While the A-arm is still secured to the vehicle via the lower shock mount and steering knuckle, separation of the frame-mounted end of the A-arm causes front wheel misalignment which affects steering control and could lead to an accident, resulting in injury or death.
Safety Risk
No risk description available.
Remedy
Dealers will inspect the gap between the collar and the A-arm mounting bracket on the frame, add washer as required, and tighten the nut of the pivot bolt with specified torque.
On certain vehicles, the front wheel hub assemblies were not heat treated correctly. This condition may lead to the development of small cracks in the hub. If the cracks were to progress, this could eventually result in wheel separation. Wheel separation may lead to loss of vehicle control, and potentially result in a vehicle crash.
Safety Risk
No risk description available.
Remedy
Dealers will replace the front wheel hub and rotor assemblies.
On certain vehicles, the front coil springs may fracture when operated in high corrosion areas (where salt is used on the roadways in winter). The potential for corrosion causing a spring to fracture increases with the number of kilometres and years in service on the vehicle. A fractured spring could move past the spring seat and contact a front tire causing a rupture resulting in a rapid air loss.
Safety Risk
No risk description available.
Remedy
For vehicles sold in or are currently registered in the provinces of Ontario, Quebec, New Brunswick, Prince Edward Island, Nova Scotia, Newfoundland and Labrador, dealers will install protective spring shields as specified in recall campaign 04S17. In addition, Ford will notify nationwide all 1999 to 2001 Taurus and Sable owners of a Customer Satisfaction Program 04M04 in which Ford will provide additional repair coverage for replacement of fractured front coil springs for a period of 10 years from the original date of sale of the vehicle, or up to 240 000 kilometres, whichever occurs first.
Certain Crown Victoria Police Interceptors, Crown Victoria commercial vehicles and Lincoln Town Car fleet vehicles. As opposed to civilian vehicles, the potentially affected vehicles typically input higher loads into the vehicle chassis, including the wheel bearings and axles, as a result of steering, suspension and tire design differences, as well as vehicle usage patterns and vehicle operating weight. The increased loading and/or weight these vehicles experience during their high duty cycles result in increased stress on the rear axle shafts and bearings. This may lead to early bearing failure and ultimately axle shaft fracture. In the event of axle shaft fracture, the vehicle would loose drive function and would coast to a stop. The wheel is likely to be retained in the wheel well by the brake caliper and brake rotor, and vehicle control is maintained.
Safety Risk
No risk description available.
Remedy
Dealers will replace rear wheel bearings, seals and axle shafts.
Certain vehicles were produced with lower control arm ball stud nut/washer assemblies with washers made of the wrong steel material. The washers may fracture and become loose or fall away from the vehicle, reducing clamp load. Separation of the control arm ball stud and steering knuckle, due to disengagement of the tapered attachment and retaining nut, is possible and may occur without prior indication to the vehicle operator. If the control arm separates from the knuckle, the affected corner of the vehicle will drop and the control arm would be forced downward, contacting the wheel. The affected wheel could tilt outward and create a dragging action that would tend to slow the vehicle and create a tendency for the vehicle to turn in the direction of the affected wheel. In extreme situations, the affected wheel assembly could separate from the vehicle. Separation of the wheel assembly would also sever that wheel's hydraulic brake hose and result in diminished braking performance of the vehicle, which could result in a crash.
Safety Risk
No risk description available.
Remedy
Dealers will install a new nut and washer, and if required, replace the ball stud and/or steering knuckle.
On certain motorcycles, a defective weld on the upper stud bolt at its connection to the front spring strut may allow the bolt to break during extreme riding manoeuvres. If this happens, the rider may not be able to control the motorcycle.